formula40pc,
sorry...just found this area of the forum! thanks to GSENT for putting it on there! so much going on with IPS...great to have a place to chat.
first things first. i love this setup. we boat A LOT!!! i purchased an '08 in June of 2011 with 87 hours on it. it now has over 1300 on it, and we've done something like 1500nm since last June alone!
i agree with bamastones that it's the best setup out there. even my dad takes the helm from time to time, and he's scared to death of this boat.
very easy to handle with minimal input. then again, i'm part of the early video game generation and it comes somewhat natural. don't think i'd ever get away from it though.
also, my experience in moving from a 40PC with the Yanmar 440HP v-drives to the 45Y with the IPS D6-435 engines is that the IPS is more fuel efficient, runs 1-2kts faster and the boat weighs twice as much. crazy if you ask me.
i'm guessing if you look around on the Yachts forum, you'll see lots of posts from me on pod issues. a few things i'd think about before getting into them...they're forward facing props. if you're in skinny water, or debris laden water like i am, you're going to hit stuff if you're not careful, so get used to swapping props. that being said, i just had to learn that i couldn't get on plane the day after a really nasty t-storm when you could see debris. like i said, we're obsessed about getting out. nowadays, we go slow the day after a storm. no biggie. we also have 2 spare sets of props which i keep ready to go if i need to do a quick swap. like i said...obsessed.
the other thing that happened back then was they were using a lesser material as part of the seal between the pod, and the body of the boat. if you're in the engine compartment, and you look down at the pod, you'll see a big ring around the pod. you can't see the seal, but they had a tendency to fail back then due to corrosion. i can't remember what material they were using, and what they moved to, but it's a good question to ask if the previous owner had it fixed if you're looking at a used boat. if the seal fails, that means sea water in your transmission oil. that leads to really nasty things...and if not caught, pod failure. look for milky transmission oil...looks like chocolate milk if there are any leaks, but there are a number of seals that could do this.
third...they started off with a sea strainer that was mounted high, and to the port side of each engine forward. unfortunately, it was really easy to cross thread the cap when you put it back on, and the cap would leak only when the boat was running. this means you would start the engines and see no leaks, and then when you're running sea water would run down your engine. look at both the forward port side engine mounts as they can corrode really quick. also, on my boat, the house alternator is mounted on the port engine, forward and to port. mine froze solid due to this, and the house/windlass batteries suffered/died. having the sea strainer relocated is not a big deal...i believe this is even a recall. but you don't want rusted engine mounts and a bad alternator.
the last thing is a nit pick, but they've upgraded the oil cooler for the pod transmission. see if that's been upgraded. not a big deal if not, but i've been told that the D6-435-D/A pod on the 45Y is undersized for that size boat...pushing the limits at least. i'm guessing the 40 with it's much lower weight is good to go. long story, but i'm running one of each pod with the different cooler's, and it runs great.
finally...just check all of the anodes. there are some on the inside of the exhaust tunnels of the pods. if you're good here, that's a great sign.
hope this helps. happy shopping, and post some pics if you pull the trigger! if i wasn't clear earlier...i posted some things to watch out for, but i'd totally do it again.
tw